Zamak

Zamak Composition


Zamak is primarily composed of zinc and aluminum, along with other metals. The main components of Zamak 3 are about 96% zinc and a small amount of aluminum. In addition, it contains trace amounts of other metals. The table below lists all the components of Zamak 3:

  • Aluminum (Al): 3.8 – 4.2%
  • Magnesium (Mg): 0.035 – 0.06%
  • Lead (Pb): 0.003%
  • Copper (Cu): 0.03%
  • Iron (Fe): 0.02%
  • Nickel (Ni): 0.001%
  • Cadmium (Cd): 0.003%
  • Tin (Sn): 0.001%
  • Silicon (Si): 0.02%

Advantages of Zamak 3 Alloy


Zamak 3 has become the de facto standard, meaning it is the most widely recognized Zamak on the market. Its advantages include:

  • Low melting point and high fluidity, which saves energy during metal part production.
  • Excellent castability with high complexity and precision, while maintaining low tolerances.
  • Versatile and can undergo various surface treatments such as painting and electroplating.
  • Outstanding dimensional stability, contributing to excellent casting performance.
  • Recyclable, making it environmentally friendly.
  • Excellent vibration damping and shock absorption capabilities.
  • High resistance to impact, wear, and corrosion.
  • Zamak 3 molds are more durable than aluminum molds, resulting in a longer service life.
  • Suitable for both small-scale and large-scale production.
  • Does not emit harmful substances that could pollute the air.

Applications of Zamak 3

Zamak 3 is used across many industries to manufacture die-cast components. Some of its most notable applications include:

Automotive Industry
Many parts such as forklift components and car door handles are made from Zamak 3 alloy.

Plumbing Fittings
Manufacturers use this alloy to make faucets, hose bibs, taps, valves, cast pipes, and many other plumbing fittings.

Toy Industry
Zamak 3 alloy is used to make parts for action figures, miniature cars, and other toys.

Others
In addition to the above, this alloy is also used for making furniture fittings, handles, decorative items, zippers, and machine parts.

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